Controls Engineering & Process Automation for Industrial Facilities
Neoforge Dynamics designs, programs, and commissions the control systems that run industrial production. PLCs, HMIs, SCADA, drives, instrumentation, and the panels and networks that tie them together, for new builds and exisiting plans across San Antonio and South Texas.
We Write The Code, Not Just Pull The Wire
Most electrical contractors install control panels. Few load the program, troubleshoot the logic, and stay until your line runs at rate. Neoforge does both. Our team works in Studio 5000 and Ignition right alongside the conduit and cabling, so you get single-source accountability.
When a sequence misbehaves at 2:00 AM during startup, there is no finger-pointing between an integrator and an electrician. We own both.
From First Line Of Code To Final Startup
PLC Programming & Troubleshooting
Ladder, function block, and structured text for discrete and process applications, with clean tag structures your team can maintain.
HMI & SCADA Systems
Operator screens and supervisory systems designed around how the process runs, with alarms that prioritize instead of flood.
VFD Installation & Integration
Drive sizing, installation, network integration, and parameter tuning under real production load.
Sensors & Instrumentation
Field devices specified, installed, wired, and calibrated, with loop checks and calibration records included.
Industrial Network Infrastructure
EtherNet/IP, managed switches, fiber backbone, and the legacy protocols still running critical assets.
Control Panel Design, Fabrication, & Installation
Panels taken from schematic through startup, built in-house and tested point to point before they ship.
PLATFORMS WE WORK IN
Allen-Bradley/Rockwell
Studio 5000
EtherNet/IP
Modbus
ControlLogix
Ignition
Profibus
FactoryTalk View
CompactLogix
ControlNet
PLC-5 & SLC 500
DeviceNet
Taking Over a Control System We Didn’t Program
Most integrators refuse to touch another firm’s code. Neoforge steps in regularly. Whether your plant is dealing with undocumented logic, legacy hardware, or an abandoned system, we restore clarity and reliability to your controls.
✓ Code & Hardware Audits: Tracing I/O and matching software to live equipment.
✓ Vendor-Locked Recovery: Regaining access to programs withheld by previous contractors.
✓ Drawing Updates & Risk Reports: Clear documentation of immediate vs. long-term risks.
✓ Legacy System Modernization: Updating obsolete processors without unnecessary downtime.
WHO WE SERVE
Built for Process-Driven Industrial Operations
We work inside live production, where a bad hour costs a shift, and integrate with your schedule, safety systems, and IT standards.
Aggregate & Material Processing
PLC controls, HMI systems, instrumentation, and process automation for conveyors, silos, loadout systems, and material-handling operations.
Manufacturing & Industrial Plants
Automation and controls for production equipment, motor systems, process monitoring, and facility operations.
OEM & Equipment Integration
Connecting new machines and OEM systems into the larger plant control environment.
Controls work Built With Safety In Mind
Automation changes can affect equipment, operators, and the way an entire process runs. Neoforge Dynamics approaches controls projects with careful planning and coordination, whether we’re programming a new system, integrating equipment, troubleshooting an existing process, or modernizing outdated controls.
✓ Lockout/Tagout System Support
✓ Electrical Safety Audits & Corrections
✓ Ground Fault & Arc-Flash Related Upgrades
✓ MSHA Part 46 Compliance Support & Training Coordination
START A CONVERSATION
Book a 30‑minute Controls review with our team
Share what you know about the system, equipment, current controls, and project goals. From there, Neoforge Dynamics can help define the scope and determine the right approach for programming, integration, optimization, or modernization.
✓ New Automation & Controls Projects
✓ Existing System Upgrades & Troubleshooting
✓ PLC, HMI/SCADA & System Integration
Your Automation and Controls Questions, Answered
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In-house. Our controls team writes and commissions the logic on our projects. That is the difference between a controls contractor and an electrical contractor who installs control equipment, and it is the reason we can resolve a startup issue without a third party in the loop.
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Yes, and we do it often. We start with an assessment to document what is actually in the processor, then give you a clear recommendation. If the original vendor holds your source code and will not release it, let us know early, because it changes the approach.
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Our depth is in Allen-Bradley and Rockwell, including Studio 5000, ControlLogix, CompactLogix, and the legacy PLC-5 and SLC 500 families. For visualization we develop in both FactoryTalk View and Ignition. We work in Modbus, Profibus, EtherNet/IP, ControlNet, and DeviceNet.
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Often, at least in part. Program conversion, panel fabrication, and bench testing happen offline while you keep running. The cutover itself typically needs a window, but we plan it against your production schedule and stage the work so the outage is as short as the process allows.
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Alarm rationalization is one of the highest-return, lowest-cost improvements available on an older system. We review the existing alarm list, cut the nuisance alarms that trained your operators to ignore the screen, assign real priorities, and define an operator response for each one that remains.
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We are based in San Antonio and serve the surrounding industrial corridor including Austin, the I-35 corridor, and South Texas.